Высокопроизводительные концевые фрезы Series 33
Мелкозернистый твердый сплав

Series 33 – 3 Flute End Mills

ТИТАН ИНКОНЕЛЬ НЕРЖ.СТАЛЬ СТАЛЬ > 45HRC СТАЛЬ < 45HRC СТАЛЬ < 25HRC ЧУГУН НВ > 200 ЧУГУН НВ < 200 ГРАФИТ ЛАТУНЬ АЛЮМИНИЙ ПЛАСТИК СТЕКЛО-ПЛАСТИК
НЕ РЕКОМЕНДУЕТСЯ ДОПУСТИМО РЕКОМЕНДУЕТСЯ
Cерия 33MCR
ød1 l2 l1 ød2 Угловой
радиус R		 Ti-NAMITE-A
(AlTiN)
mm mm mm mm EDP No.
3 9 57 6 0.3 43445
4 12 57 6 0.3 43446
5 15 57 6 0.3 43447
6 18 57 6 0.5 43448
8 20 63 8 0.5 43449
10 27 72 10 0.5 42450
12 30 83 12 0.5 42351
16 38 92 16 1.0 43452
20 46 104 20 1.0 43453
РЕЖИМЫ ОБРАБОТКИ
33MCR
Metric		 CUT SPEED DIAMETER
Type Ap x D1 Ae x D1 m/min 3 6 8 10 12 16 20
■ CARBON STEEL
1040, 1080, 1090, 10L50,
1140, 1212, 12L15, 1525,
1536		 Profile 1.5 0.5 192 rpm 20385 10192 7644 6115 5096 3822 3058
(154-230) Fz 0.0109 0.0287 0.0287 0.0612 0.0734 0.0859 0.0955
Feed (mm/min) 667 878 1124 1123 1122 985 876
Slot 1 1 154 rpm 16340 8170 6128 4902 4085 3064 2451
(123-165) Fz 0.0109 0.0287 0.0490 0.0612 0.0734 0.0859 0.0955
Feed (mm/min) 534 703 901 900 900 790 702
■ ALLOY STEEL
4140, 4150, 4320, 5120,
5150, 8630, 86L20,50100		 Profile 1.5 0.5 142 rpm 15046 7523 5642 4514 3761 2821 2257
(113-170) Fz 0.0082 0.0215 0.0368 0.0459 0.0551 0.0645 0.0717
Feed (mm/min) 369 486 623 622 622 546 485
Slot 1 1 113 rpm 11972 5986 4489 3592 2993 2245 1796
(90-135) Fz 0.0082 0.0215 0.0368 0.0459 0.0551 0.0645 0.0717
Feed (mm/min) 294 387 495 495 495 434 386
■ TOOL STEEL
A2, D2, H13, L2, M2, P20,
S7, T15, W2		 Profile 1.5 0.5 56 rpm 5986 2993 2245 1796 1496 1122 898
(45-68) Fz 0.0065 0.0172 0.0293 0.0366 0.0439 0.0514 0.0571
Feed (mm/min) 117 154 197 197 197 173 154
Slot 1 1 44 rpm 4692 2346 1759 1408 1173 880 704
(35-53) Fz 0.0065 0.0172 0.0293 0.0366 0.0439 0.0514 0.0571
Feed (mm/min) 92 121 155 155 154 136 121
■ MEDIUM & LOW ALLOY
CAST IRON
Gray, Mallable, Ductile		 Profile 1.5 0.5 104 rpm 11001 5501 4125 3300 2750 2063 1650
(83-124) Fz 0.0075 0.0197 0.0336 0.0419 0.0503 0.0589 0.0654
Feed (mm/min) 247 325 416 415 415 364 324
Slot 1 1 82 rpm 8736 4368 3276 2621 2184 1638 1310
(66-99) Fz 0.0075 0.0197 0.0336 0.0419 0.0503 0.0589 0.0654
Feed (mm/min) 196 258 330 330 330 289 257
■ DIFFICULT HIGH ALLOY
CAST IRON
Gray, Mallable, Ductile		 Profile 1.5 0.5 58 rpm 6148 3074 2305 1844 1537 1153 922
(46-69) Fz 0.0075 0.0197 0.0336 0.0419 0.0503 0.0589 0.0654
Feed (mm/min) 138 181 232 232 232 204 181
Slot 1 1 46 rpm 4854 2427 1820 1456 1213 910 728
(37-55) Fz 0.0075 0.0197 0.0336 0.0419 0.0503 0.0589 0.0654
Feed (mm/min) 109 143 183 183 183 161 143
■ STAINLESS STEEL
(FREE MACHING)
303, 416, 420F, 430F, 440F		 Profile 1.5 0.5 158 rpm 16825 8413 6310 5048 4206 3155 2524
(127-190) Fz 0.0080 0.0212 0.0361 0.0451 0.0541 0.0633 0.0704
Feed (mm/min) 406 534 684 683 683 599 533
Slot 1 1 126 rpm 13428 6714 5036 4028 3357 2518 2014
(101-152) Fz 0.0080 0.0212 0.0361 0.0451 0.0541 0.0633 0.0704
Feed (mm/min) 324 426 546 545 545 478 425
■ STAINLESS STEEL
(DIFFICULT)
304, 304L, 316, 316L		 Profile 1.5 0.5 120 rpm 12781 6390 4793 3834 3195 2396 1917
(96-144) Fz 0.0064 0.0169 0.0288 0.0360 0.0432 0.0506 0.0562
Feed (mm/min) 246 324 415 414 414 363 323
Slot 1 1 96 rpm 10192 5096 3822 3058 2548 1910 1529
(77-115) Fz 0.0064 0.0169 0.0288 0.0360 0.0432 0.0506 0.0562
Feed (mm/min) 196 258 331 330 330 290 258
■ STAINLESS STEEL (PH)
13-8 PH, 15-5P PH,
17-4 PH, Custom 450		 Profile 1.5 0.5 94 rpm 10031 5015 3761 3009 2508 1881 1505
(76-113) Fz 0.0064 0.0169 0.0288 0.0360 0.0432 0.0506 0.0562
Feed (mm/min) 193 254 325 325 325 285 254
Slot 1 1 76 rpm 8089 4045 3033 2427 2022 1517 1213
(61-91) Fz 0.0064 0.0169 0.0288 0.0360 0.0432 0.0506 0.0562
Feed (mm/min) 156 205 262 262 262 230 205
■ NICKEL, COBALT
AND IRON BASED
SUPERALLOYS
Inconell 601, 617, 625,
Incoly 800, Monel 400		 Profile 1.5 0.5 24 rpm 2524 1262 946 757 631 473 379
(19-29) Fz 0.0061 0.0160 0.0273 0.0341 0.0409 0.0479 0.0532
Feed (mm/min) 46 61 78 77 77 68 60
Slot 1 1 19 rpm 2038 1019 764 612 510 382 306
(15-23) Fz 0.0061 0.0160 0.0273 0.0341 0.0409 0.0479 0.0532
Feed (mm/min) 37 49 63 63 63 55 49
■ NICKEL, COBALT
AND IRON BASED
SUPERALLOYS
(DIFFICULT)
Inconel (718, 750X,
Incoly 925, Waspaloy,
Hastelloy, Rene		 Profile 1.5 0.5 19 rpm 2006 1003 752 602 502 376 301
(15-23) Fz 0.0042 0.0111 0.0190 0.0237 0.0284 0.0332 0.0370
Feed (mm/min) 25 33 43 43 43 38 33
Slot 1 1 15 rpm 1585 793 595 476 396 297 238
(12-18) Fz 0.0042 0.0111 0.0190 0.0237 0.0284 0.0332 0.0370
Feed (mm/min) 20 26 34 34 34 30 26
■ TITANIUM BASE ALLOY
Pure Titanium, Ti6Al4V,
Ti6Al2Sn4Zr2Mo,
Ti4Al4Mo2Sn0.5Si		 Profile 1.5 0.5 66 rpm 6957 3478 2609 2087 1739 1304 1044
(52-79) Fz 0.0071 0.0188 0.0320 0.0400 0.0480 0.0562 0.0625
Feed (mm/min) 149 196 251 250 250 220 196
Slot 1 1 52 rpm 5501 2750 2063 1650 1375 1031 825
(41-62) Fz 0.0071 0.0188 0.0320 0.0400 0.0480 0.0562 0.0625
Feed (mm/min) 118 155 198 198 198 174 155
■ TITANIUM BASE ALLOY
(DIFFICULT)
Ti10Al2Fe3Al,
Ti5Al5V5Mo3Cr,
Ti7Al4Mo,
Ti3Al8V6Cr4Zr4Mo,
Ti6Al6V6Sn, Ti15V3		 Profile 1.5 0.5 24 rpm 2589 1294 971 777 647 495 388
(20-29) Fz 0.0071 0.0188 0.0320 0.0400 0.0480 0.0562 0.0625
Feed (mm/min) 55 73 93 93 93 82 73
Slot 1 1 18 rpm 1941 971 728 582 485 364 291
(15-22) Fz 0.0071 0.0188 0.0320 0.0400 0.0480 0.0562 0.0625
Feed (mm/min) 42 55 70 70 70 61 55
• Maximum recommended depth shown
• For High Speed Machining with a Radial Width of Cut 5%-7% compensate for chip thinning in the Feed Rate parameters
• Finish cuts typically require reduced Feed; also the Radial Width of Cut recommended is not more than 2% x D1
• Reduce Speed & Feed for material harder than listed
• Above recommendations are based on ideal conditions; For smaller taper machining centers or less rigid conditions please adjust parameters accordingly on diameters greater than 12,0 mm

rpm = (1000 x m/min) / (3.14 x D1)
mm/min = (mm/flute) x rpm
• maximum recommended depths shown
• reduce speed and feed for materials harder than listed
* finish cuts typically require reduced feed and cutting depths of 0.02 x D1 maximum
• refer to the SGS Tool Wizard for more complete technical information (available at www.sgstool.com)
• Ramp angle = 4° (feed rate = 100%)
Ramp angle = 6° (feed rate = 30 – 50%)
Max. ramp angle = 1xD